This parts manual book contains exploded views of most components, showing location and relationship of Komatsu PC220-7, PC220LC-7 Galeo Hydraulic Excavator parts. With numbered pictures giving you great detail on assembly and disassembly. It also gives you a guide, with numbers, for ordering parts, and makes you seem much more informed when talking to the dealer.
APPLICABLE MODELS :
Komatsu PC220-7 - S/N: DBH0001 and up
Komatsu PC220LC-7 - S/N: DBJ0001 and up
Engine : SAA6D102E-2
TABLE OF CONTENTS :
- ENGINE
- ENGINE RELATED PARTS
- COOLING SYSTEM
- FUEL TANK AND RELATED PARTS
- ELECTRICAL SYSTEM
- HYDRAULIC SYSTEM
- MAIN/REVOLVING FRAME AND RELATED PARTS
- OPERATOR'S COMPARTMENT AND CONTROL SYSTEM
- GUARD
- SWING CIRCLE AND RELATED PARTS
- TRAVEL AND LOWER PIPING
- UNDER CARRIAGE
- WORK EQUIPMENT
- MARKS AND PLATES
- ACCESSORY
- MISCELLANEOUS
- SERVICE KIT AND COMPONENT PARTS
- NUMERICAL INDEX
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : YCPB200402
Total Pages : 446
This page sometime can be found use following keyword : service manual, repair manual, workshop manual, technical manual, owner manual, operating manual, maintenance manual, parts manual. Please make sure you read and understand the title of this manual before decided to buy.
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COVER
PART CATALOG
FOREWORD
CONTENTS
ENGINE
CYLINDER HEAD
WATER TEMPERATURE SENSOR(#26282903-)
REAR HANGER
HEAD COVER
AIR CONNECTOR(#26280116-)
AIR INTAKE HEATER
AIR INLET COVER
EXHAUST CONNECTOR CLAMP
EXHAUST MANIFOLD GASKET AND BOLT
EXHAUST MANIFOLD AND PLUG
TURBOCHARGER OIL PIPING(#26280116-)
TURBOCHARGER OUT CONNECTION
TURBOCHARGER MOUNTING(#26280116-)
HEAT SHIELD (EXCEPT JAPAN)
MUFFLER AND MOUNTING
THERMOSTAT HOUSING
THERMOSTAT
OIL PRESSURE SWITCH
CYLINDER BLOCK
FRONT COVER POINTER
FRONT COVER
CAM FOLLOWER COVER
BREATHER HOSE
CYLINDER BLOCK BLIND PLUG
OIL PAN BOLT
OIL LEVEL SENSOR
OIL PAN AND SUCTION TUBE
OIL LEVEL GAUGE
REVOLUTION SENSOR
FLYWHEEL HOUSING
FLYWHEEL
CRANKSHAFT
DAMPER
PISTON
ROCKER ARM
TAPPET
CAMSHAFT
FRONT GEAR TRAIN COVER
ACCESSORY PULLEY(#26282900-)
TACHOMETER DRIVE COVER
UNDER PLATE
NOISE PANEL CYLINDER BLOCK
OIL PUMP
OIL FILTER AND PIPING
OIL COOLER COVER
FUEL INJECTION PUMP
BOOST TUBE
NOISE PANEL INJECTION PUMP
FUEL HOSE JOINT
FUEL INJECTION PUMP MOUNTING
FUEL FILTER
FUEL FILTER PIPING
FUEL INJECTION PIPING
CYLINDER BLOCK BLIND COVER AND FUEL FILTER PIPING
INJECTION NOZZLE
FUEL JOINT
WATER PUMP
WATER CONNECTOR
WATER CONNECTOR PLUG
WATER PUMP (HARDENING PULLEY)
ALTERNATOR DRIVE PULLEY
COOLING FAN
FAN SPACER
ALTERNATOR(35A)
ALTERNATOR(60A)
ALTERNATOR(INNER PARTS)
ALTERNATOR(INNER PARTS)
BELT TENSIONER
ALTERNATOR MOUNTING
STARTING MOTOR(4.5 KW)
STARTING MOTOR(5.5KW)
STARTING MOTOR(INNER PARTS)
STARTING MOTOR(INNER PARTS)(4.5KW)
STARTING MOTOR (INNER PARTS)(5.5KW)
STARTING MOTOR (INNERPARTS)(5.5KW)
STARTING MOTOR MOUNTING(4.5KW)
STARTING MOTOR MOUNTING(5.5KW)
REPAIR PARTS(1/4)(CYLINDER HEAD)
REPAIR PARTS See subsequent pages for details.
REPAIR PARTS(2/4)(CYLINDER HEAD)
REPAIR PARTS(3/4)(CRANKSHAFT)
REPAIR PARTS(4/4)(PISTON)
CAUTION PLATE (JAPANESE-ENGLISH)
CAUTION PLATE (FOR REGULATION OF EPA)
MAIN PUMP CONNECTING PARTS
ENGINE RELATED PARTS
ENGINE MOUNT (BRACKET AND CUSHION)
ENGINE MOUNT (FILTER REMOTE)
AIR CLEANER CONNECTION
AIR CLEANER (ORDERING TRANSFERRED PARTS)
FUEL CONTROL
CORROSION ASS'Y
COOLING SYSTEM
COOLING (RADIATOR)
COOLING (AFTER COOLER AND CONDENSER)(WITH AIR CONDITIONER)
COOLING (AFTER COOLER)
COOLING (PIPING, SUB TANK AND RADIATOR MOUNT)
COOLING (AFTER COOLER PIPING)
FAN GUARD (WITH AIR CONDITIONER)
FIN GUARD
FUEL TANK AND RELATED PARTS
FUEL TANK
FUEL LINES
FUEL LINES (WATER SEPARATOR + FUEL FILTER)
ELECTRICAL SYSTEM
BATTERY(LARGE CAPACITY)
BATTERY (LARGE CAPACITY)
WIRING (STARTING HARNESS)
WIRING (MAIN HARNESS) (HARNESS AND CLIP)
WIRING (MAIN HARNESS) (HARNESS AND CLIP)
WIRING (MAIN HARNESS) (CLIP) (1/2)
WIRING (MAIN HARNESS) (CLIP) (2/2)
WIRING (BATTERY CASE)
WIRING (WORKING LAMP, FRONT)
ADDITIONAL WORK LAMP(OPT)
ADDITIONAL WORK LAMP (FOR LEVEL-1 GUARD)(OPT)
REAR WORK LAMP(OPT)
BEACON(OPT)
HORN
TRAVEL (OPT)
HYDRAULIC SYSTEM
HYDRAULIC TANK
HYDRAULIC TANK
HYDRAULIC TANK
MAIN VALVE (CONNECTING PARTS) (1/2)
MAIN VALVE (CONNECTING PARTS) (SPECIAL PIPING FOR BREAKER) (1/2)(OPT)
MAIN VALVE (ADDITIONAL SERVICE VALVE KIT) (SPECIAL PIPING FOR BREAKER)(OPT)
MAIN VALVE (CONNECTING PARTS) (2/2)
MAIN VALVE (VALVE BRACKET)
MAIN VALVE (VALVE BRACKET) (SPECIAL PIPING FOR BREAKER)(OPT)
MAIN VALVE (VALVE BRACKET) (SPECIAL PIPING FOR BREAKER) (PIPNG LESS)(OPT)
MAIN PUMP (CONNECTING PARTS)
SUCTION LINE
DELIVERY LINE
OIL COOLER LINE
RETURN LINE
RETURN LINE (SPECIAL PIPING FOR BREAKER)
DRAIN LINES
BOOM LINE (BOOM LINES)
BOOM LINE (BOOM HOSE)
ARM AND BUCKET LINE
ARM AND BUCKET LINE (WITH DRIFT PRIVENTIVE) (OPT)
ATTACHMENT LINES (MAIN L. H. ) (SPECIAL PIPING FOR BREAKER)(OPT)
RELIEF VALVE (SPECIAL PIPING FOR BREAKER)(OPT)
ATTACHMENT LINES (MAIN R. H.) (SPECIAL PIPING FOR BREAKER) (OPT)
ATTACHMENT LINES (RETURN) (SPECIAL PIPING FOR BREAKER)（OPT）
TRAVEL LINES
SWING LINES
LS LINES
SOLENOID VALVE (VALVE)
SOLENOID VALVE (HOSE AND BRACKET)
PRESSURE SWITCH
PPC MAIN LINE(HOSE)
PPC MAIN LINE (BLOCK ) (SPECIAL PIPING FOR BREAKER) (OPT)
MAIN/REVOLVING FRAME AND RELATED PARTS
REVOLVING FRAME (COVER AND BRACKET)
REVOLVING FRAME (SHEET AND GROMMET)
BOOM FOOT PIN
OPERATOR'S COMPARTMENT AND CONTROL SYSTEM
OPERATOR'S SEAT (SUSPENSION)
SEAT BELT (50MM WIDE)(OPT)
SEAT BELT(78 MM WIDE)(OPT)(GRAMMER OP SEAT)
SEAT BELT(50MM WIDE)(OPT)
SEAT REAR COVER (WITH AIR CONDITIONER)
LUGGAGE BOX NET(OPT)
OPERATOR'S CAB(CAB)
OPERATOR'S CAB(FRONT WINDOW)
OPERATOR'S CAB(FRONT WINDOW)
OPERATOR'S CAB(FRONT LOWER WINDOW)
OPERATOR'S CAB(ROOF WINDOW)
OPERATOR'S CAB (DOOR)
OPERATOR'S CAB (DOOR LOCK)
OPERATOR'S CAB(OPEN LOCK)
OPERATOR'S CAB(WIPER AND ROOM LAMP)
OPERATOR'S CAB(RADIO)
OPERATOR'S CAB(RADIO LESS)(OPT)
OPERATOR'S CAB(ACCESSORIES)
OPERATOR'S CAB(BOLT)
OPERATOR'S CAB (WIRING)
OPERATOR'S CAB(MONITOR SYSTEM)
OPERATOR'S CAB (COVER)
OPERATOR'S CAB(DUCT)
TOP GUARD(OPT)
FRONT GUARD (HALF)(OPT)
FRONT GUARD(FULL)(LEVEL-1)(OPT)
FRONT GUARD (FULL)(LEVEL-2)(OPT)
FLOOR MAT
FLOOR MAT (SPECIAL PIPING FOR BREAKER)(OPT)
RAIN VISOR (OPT)
SUN VISOR(OPT)
WINDOW WASHER
AIR CONDITIONER (DUCT)
AIR CONDITONER (HOSE)
AIR CONDITONER (HOSE)
AIR CONDITIONER(REAR DUCT)
FIRE EXTINGUISHER(OPT)
FIRE EXTINGUISHER (RUSSIAN)(OPT)
AID BOX(OPT)(FOR RUSSIA)
FLOOR FRAME (TRAVEL CONTROL)
FLOOR FRAME (FOOT REST)(L.H.)
FLOOR FRAME(FOOT REST)(R.H.)
FLOOR FRAME (FOOT REST) (R. H.) (SPECIAL PIPING FOR BREAKER) (OPT)
FLOOR FRAME (BASE)
FLOOR FRAME (ELECTRICAL)
FLOOR FRAME(CLIP)
FLOOR FRAME(CLIP)
FLOOR FRAME (REAR FRAME AND WIND WASHER)
FLOOR FRAME (LEVER AND VALVE)(L.H.)
FLOOR FRAME (CONSOLE) (UPPER) (L.H.) (WITH AIR CONDITIONER AND RADIO)
FLOOR FRAME (CONSOLE) (UPPER) (L.H.) (WITHOUT AIR CONDITIONER AND RADIO) (OPT)
FLOOR FRAME (CONSOLE) (LOWER) (L. H.)
FLOOR FRAME (CONSOLE) (UNDER) (L. H.)
FLOOR FRAME (LEVER AND VALVE) (R. H.)
FLOOR FRAME (CONSOLE) (MASTER KEY) (R. H.)
FLOOR FRAME (AIR CONDITIONER AND FOOT COVER)
FLOOR FRAME (FOOT COVER)
FLOOR FRAME (AIR CONDITIONER HOSE)
FLOOR FRAME (HERTER HOSE AND CLAMP)
FLOOR FRAME (PPC) (1/2)
FLOOR FRAME (PPC) (2/2)
FLOOR FRAME (PPC CLAMP)
FLOOR FRAME (P. T. BLOCK AND SEAL)
FLOOR FRAME (P. T. BLOCK AND SEAL) (SPECIAL PIPING FOR BREAKER) (OPT)
FLOOR FRAME (P. T. BLOCK AND SEAL) (WITHOUT AIR CONDITIONER AND RADIO) (OPT)
FLOOR FRAME (KOMTRAX LESS)
FLOOR FRAME (LEVER KNOB)
FLOOR MOUNT
SWITCH
COVER
GUARD
HOOD
FRAME(MACHINE CAB)
LEFT SIDE DOOR (MACHINE CAB)
LEFT SIDE DOOR (MACHINE CAB)
RIGHT SIDE DOOR (MACHINE CAB)
PARTITION (MACHINE CAB)
PARTITION (MACHINE CAB)
PARTITION
COVER(MACHINE CAB)(UPPER)
RIGHT SIDE CASE
HAND RAIL
REAR VIEW MIRROR, L. H. (SINGLE)(OPT)
REAR VIEW MIRROR, R. H.
COUNTER WEIGHT
COUNTER WEIGHT MOUNTING
UNDER COVER (REVOLVING FRAME) (LEFT SIDE COVER AND TOOL BOX)
UNDER COVER (REVOLVING FRAME) (ENGINE ROOM AND TANK)
SWING CIRCLE AND RELATED PARTS
SWING CIRCLE (CONCENTRATED GREASING)
SWING MACHINERY
SWING MACHINERY
SWING MOTOR (CONNECTING PARTS)
SWIVEL JOINT (CONNECTING PAPTS)
TRAVEL AND LOWER PIPING
TRAVEL PIPING
TRAVEL PIPING (LC)
FINAL DRIVE
FINAL DRIVE
UNDER CARRIAGE
FRONT IDLER
IDLER CUSHION
TRACK ROLLER(PC220-7)
TRACK ROLLER (PC220LC-7)
CARRIER ROLLER
TRACK SHOE (FLAT TYPE(610MM WIDE)(OPT)(PC220-7)
TRACK SHOE (TRIPLE GROUSER WITH HOLE) (600MM WIDE) (PC220-7)
TRACK SHOE (TRIPLE GROUSER WITH HOLE) (700MM WIDE)(OPT) (PC220-7)
TRACK SHOE (TRIPLE GROUSER WITH HOLE) (800MM WIDE)(OPT) (PC220-7)
TRACK SHOE (ROADLINER) (600MM WIDE)(OPT) (PC220-7)
TRACK SHOE (TRIPLE GROUSER WITH HOLE) (700MM WIDE)(OPT) (PC220LC-7)
TRACK SHOE (TRIPLE GROUSER WITH HOLE) (800MM WIDE)（OPT）(PC220LC-7)
TRACK SHOE (TRIPLE GROUSER WITH HOLE) (600MM WIDE) (PC220LC-7)
TRACK FRAME(PC220-7)
TRACK FRAME (WITH UNDER COVER)(OPT)
TRACK FRAME
TRACK FRAME (WITH UNDER COVER)(OPT)
TRACK FRAME (WITH UNDER COVER)
UNDER COVER (FOR TRACK FRAME)(OPT)
TRACK ROLLER GUARD(PC220-7)
TRACK ROLLER GUARD(PC220LC-7)
TRACK FULL ROLLER GUARD (LC)(OPT)(PC220LC-7)
TRACK FULL ROLLER GUARD (OPT)(PC220-7)
WORK EQUIPMENT
BOOM
BOOM (BOP PIN AND BOTTOM PIN)
BOOM (ARM CYLINDER LINE AND BUCKET CYLINDER LINE)
BOOM (ARM CYLINDER LINE AND BUCKET CYLINDER LINE)
BOOM (SPECIAL PIPING FOR BREAKER) (ARM CYLINDER LINE AND BUCKET CYLINDER LINE) (OPT)
BOOM (SPECIAL PIPING FOR BREAKER) (ARM CYLINDER LINE AND BUCKET CYLINDER LINE) (OPT)
BOOM (LUBRICATING LINE AND WORKING LAMP HARNESS)
BOOM (SPECIAL PIPING FOR BREAKER) (OPT)
BOOM (WORKING LAMP AND BOOM FOOT LUBRICATING)
BOOM CYLINDER
BOOM PIN
ARM CYLINDER
ARM(3.05 M)(RUSSIAN SPEC)
ARM (3.05M)
ARM (3.05M)(SPECIAL PIPING FOR BREAKER)(OPT)
ARM (BUCKET LINK)
ARM (BUCKET CYLINDER HOSE AND SPACER) (3.05M)
ARM (3.05M) (SPECIAL PIPING FOR BREAKER) (OPT)
ARM (3.05M) (SPECIAL PIPING FOR BREAKER) (OPT)
BUCKET LESS
BUCKET. 1.0M3 (HORIZONTAL PIN TYPE) (ROCK) (OPT)
BUCKET, 1.17M3 , 1293MM (HORIZONTAL PIN TYPE) (OPT)
BUCKET, 1.17M3 , (HORIZONTAL PIN TYPE) (OPT)
BUCKET, 1.0M3 , (HORIZONTAL PIN TYPE)
SIDE CUTTER (FOR BUCKET)
SPACER
MARKS AND PLATES
DECAL AND PLATE(RUSSIAN)(PC220-7)
DECAL AND PLATE (CHINESE)
DECAL AND PLATE (CHINESE)
LOGO (KOMATSU) (SMALL) (GENERAL)
PLATE (BOOM SIDE, R. H.) (LOGO MARK)
CAUTIOM PLATE (FOR LV1 GUARD) (FOR EXCEPT JAPAN) (OPT)
CAUTIOM PLATE (FOR LV2 GUARD) (FOR EXCEPT JAPAN) (OPT)
PLATE (WITH ACCUMLATOR) (OPT)
PLATE(AIR CLEANER, DOUBLE ELEMENT)(RUSSIAN)
ACCESSORY
SPARE PARTS
CAP AND OVERALL
TOOL KIT
MISCELLANEOUS
PREVENTIVE MAINTENANCE CLINIC PARTS (OPT)
BLIND PARTS (BODY) (OPT)
BLIND PARTS (BODY) (1 ACTUATOR) (OPT)
BLIND PARTS (BOOM) (OPT)
BLIND PARTS (BOOM) (1 ACTUATOR) (OPT)
BLIND PARTS (BOOM) (FOR COMPONENT) (OPT)
BLIND PARTS (BOOM) (1 ACTUATOR) (FOR COMPONENT) (OPT)
BLIND PARTS (BOOM CYLINDER) (OPT)
BLIND PARTS (ARM) (OPT)
BLIND PARTS (ARM) (1 ACTUATOR) (OPT)
SERVICE KIT AND COMPONENT PARTS
SWING MACHINERY (SUPPLY ONLY)
FINAL DRIVE (SUPPLY ONLY)
SHOE BOLT AND NUT SERVICE KIT
TRACK LINK ASS’ Y (94 SET) (SUPPLY PARTS)
TRACK LINK ASS’Y (102 SET) (SUPPLY PARTS)
AIR CLEANER (INNER PART)
WIRING HARNESS (JUNCTION CONNECTOR) (FOR SUPPLY)
MAIN PUMP (1/11)
MAIN PUMP (2/11)
MAIN PUMP (3/11)
MAIN PUMP (4/11)
MAIN PUMP (5/11)
MAIN PUMP (6/11)
MAIN PUMP (7/11)
MAIN PUMP (8/11)
MAIN PUMP (9/11)
MAIN PUMP (10/11)
MAIN PUMP (11/11)
BOOM CYLINDER
BOOM CYLINDER
ARM CYLINDER
ARM CYLINDER
BUCKET CYLINDER
SWIVEL JOINT
SWING MOTOR (1/3)
SWING MOTOR (2/3)
SWING MOTOR (3/3)
TRAVEL MOTOR (1/3)
TRAVEL MOTOR (2/3)
TRAVEL MOTOR (3/3)
MAIN VALVE (1/16)
MAIN VALVE (2/16)
MAIN VALVE (3/16)
MAIN VALVE (4/16)
MAIN VALVE (5/16)
MAIN VALVE (6/16)
MAIN VALVE (6/16)
MAIN VALVE (7/16)
MAIN VALVE (8/16)
MAIN VALVE (9/16)
MAIN VALVE (10/16)
MAIN VALVE (11/16)
MAIN VALVE (12/16)
MAIN VALVE (12/16)
MAIN VALVE (13/16)
MAIN VALVE (14/16)
MAIN VALVE (15/16)
MAIN VALVE (16/16)
SERVICE VALVE (1/3) (SPECIAL PIPING FOR BREAKER) (OPT)
SERVICE VALVE (2/3) (SPECIAL PIPING FOR BREAKER) (OPT)
SERVICE VALVE (3/3) (SPECIAL PIPING FOR BREAKER) (OPT)
PPC VALVE (FOR TRAVEL) (1/2)
PPC VALVE (FOR TRAVEL) (2/2)
PPC VALVE (FOR WORK EQUIPMENT)
PPC VALVE (FOR ATTACHMENT) (OPT)
EPC VALVE (OPT)
LOCK VALVE (OPT)
FILTER (INNER PARTS) (OPT)
SOLENOID VALVE (INNER PARTS)
SOLENOID VALVE (INNER PARTS)
MULTI PATERN VALVE
COMPRESSOR ASS’Y (FOR AIR CONDITIONER)
UNIT ASS’ Y (FOR AIR CONDITIONER)
UNIT ASS’ Y (COOLING ) (FOR AIR CONDITIONER)
UNIT ASS’ Y (COOLING ) (FOR AIR CONDITIONER)
BLOWER ASS’ Y (FOR AIR CONDITIONER)
CONDENSER ASS’Y (FOR AIR CONDITIONER)
NUMERICAL INDEX
BACK COVER
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